Blue Iris Max HDD Size Limit?

As an initial step, have a look within G:\New, highlight all the files in the folder and then right-click Properties and see what they all add up to and compare that to the space you have allocated.

Then repeat for the other locations you have set within BI and see if there are any discrepancies.
 

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Hmm looks OK to me, have you tried a DB repair?

When I’ve made changes to the folder allocations BI can sometimes get confused in the sense that it doesn’t realise that the allocations have changed and a DB repair has resolved the issue. Be warned though that a with a repair you will lose all your alerts, the recordings will still be there but it trashed all the existing alerts.
 
Hmm looks OK to me, have you tried a DB repair?

When I’ve made changes to the folder allocations BI can sometimes get confused in the sense that it doesn’t realise that the allocations have changed and a DB repair has resolved the issue. Be warned though that a with a repair you will lose all your alerts, the recordings will still be there but it trashed all the existing alerts.
Trying the DB repair now. Thanks. I don't really use Alerts, so no issue there.